3D SAFT Inspection Equipment Matrixeye™VI with Phased Array Function
Features
General-purpose ultrasonic inspection equipment that pursues "visibility" for a wide variety of products
High-resolution, high-sensitivity ultrasonic inspection system with 3D SAFT-PA (3D aperture synthesis, phase and array) function
- Responding to a variety of inspection needs, including composite materials (e.g.,CFRP) such as aircraft fuselages metal castings, welds, and inspection of railway components.
Increased flaw detection speed
- Enhanced data communication by switching to SSD-based storage,and higher CPU and memory capacity.
- Flaw detection speed: Up to 1.9 times faster than our previous model
Improved environmental resistance
- A closed-loop cooling system improves stable operation in a dust environment
Abundant applications
- Supports not only vertical inspection but also bevel(angled) detection.
- Offline analysis using 3D image data is supported.
- Enables the construction of inspection system by using simple mechanism and encoder input.
Advanced analysis software
- Generate A-, B-, and C-scan images and allows configuration of DACs (Distance Amplitude Correction) and GATEs
- Enables automatic defect area calcutation by applying customized color palettes and threshold values.
Basic specifications
| Item | Description | |
|---|---|---|
| Environmental conditions | Operating temperature range | 5～35°C |
| Relative humidity | 20 to 80% No condensation | |
| General for equipment | Dimensions (W x H x D) | 345 x 230.5 x 125 mm (Including the protruding parts) |
| Weight | Approx. 5.5 kg (with 1 battery pack), Approx. 6.5 kg (with 2) | |
| CPU | Pentium N3710 1.60 GHz | |
| Memory | 4 GB | |
| Storage | SSD 512 GB | |
| OS | Windows10 IoT Enterprise (32 bit) | |
| Display | 10.4-inch LCD panel (XGA) | |
| USB | 2.0 x 2 , 3.0 x 2 | |
| Video output | HDMI | |
| Ethernet | 1000BASE-T | |
| Encoder | TTL logic input (6 bit) | |
| Power supply | Battery type | Li-ion battery (94 Wh) |
| Battery run-time | 3 h (with 1 battery )，6 h (with 2 batteries) | |
| AC | 100〜240 V , 50 / 60Hz | |
| Accessory |
Keyboard, Mouse, Battery x 2, Auxiliary battery case, Battery Charger AC adapter (for Main Unit and for Battery Charger) Power supply cord (for Main Unit and for Battery Charger), Couplant |
|
* The specifications are subject to change without prior notice.
| Items | Specifications | |
|---|---|---|
| Pulsar | Range of transmission delay | 2.5 ns |
| Transmission delay setting range | ０～51.197 μs (2.5μs increments) | |
| Number of simultaneous excitations | 1~64ch | |
| Pulse voltage | 20V~180V | |
| Transmission pulse width | variable (12.5ns~1000ns) 2.5ns/step | |
| Receiver | Number of receive channels | 64ch |
| Amplifier frequency range | 1 M~20 MHz | |
| Averaging | 1, 2, 4, 8, 16, 32, 64, 128 | |
| Gain | 0~80 dB | |
| Filter | Digital filter Allows filtering less than 40 MHz | |
| Sampling frequency | 10, 20, 40, 80 MHz | |
| Number of A/D converter | 8 | |
| Imaging | Image update speed | 37 frames/sec or more |
| Image synthetic process | SAFT | |
| Number of parallel process | 96 | |
| Number of mesh | 320 × 1 × 1024 | |
| Number of layers | 3 | |
| Number of focal lows | 128 | |
* All system and product names mentioned are generally registered trademarks or trademarked by their respective companies.
* These specifications are subject to change without prior notice.
Inspection example
Examples of Images of CFRP Delamination
3D Bird's Eye View (optional)
Example of FSW Inspection Results
- Our proprietary P-FMC/TFM(*) technology enable high-resolution imaging of route flow and tunnel defects in friction stir weld FSW diffusion joints.
- Related JIS Z3083 "Ultrasonic flaw detection test method for route flow of friction stirred aluminum and magnesium alloy“.
*: Phased Array Full Matrix Capture/Total Focusing Method
Scanning with Linear Arrays
Example of Flaw Detection Image of Route Flow
Example of inspection results using MP-FMC/TFM* technology (optional)
Features
- High resolution imaging
- High signal-to-noise ratio (SNR)
- Wide focal area
- Rapid inspection speed
- High transmission strength
- Controllable transmission beam
- Excellent visibility
*: MP-FCM/TFM:Multipath Phased-array Full Matrix Capture/Total Focusing Method
Explanation of Ultrasonic Wave Propagation Paths in MP-FMC/TFM
6 mm Length Slits with Different Angles in a 12 mm-Thick Steel Plate
Examples of Inspection Results (Butt Welds)
- Matrixeye™, Finethrough™ are registered trademarks of Toshiba Energy Systems & Solutions Corporation.
- Microsoft, Windows and Excel are registered trademarks of Microsoft Corporation in the United States and other countries.