- 3D ultrasonic inspection system
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- Portable type
- For spot welding inspection
- High-speed desktop type
- Ultrasonic probe
- Options
- Fluoroscopic inspection system with Color I.I.™
- Principle of non-destructive testing equipment
3D ultrasonic inspection system (Matrixeye™)
Matrixeye™ ST for spot welding inspection
Features
The world-first 3D SAFT(*1)inspection equipment with phased array function which enables higher resolution and higher sensitivity
(*1)SAFT:Synthetic Aperture Focusing Technique
- Feature 1: Easy-to-see inspection system
Displays high-definition 3D images using a uniquely-developed synthetic aperture method - Feature 2: Automatic pass/fail determination with high degree of accuracy
Measures series of weld points in a parts according to DB(Data Base). Equipped with a function for press welding detection. - Feature 3: No need for replacement of probes
Equipped with a 64-channel matrix probe, eliminating the need for replacement of probes depending on the diameter of welding parts.
Inspection examples
- Inspection result screen
- Inspection examples
Specifications of the main body of Matrixeye™ ST for spot welding inspection
| Items | Specifications ※ | Note | |
|---|---|---|---|
| Pulsar | Range of transmission delay | 12.5ns | |
| Transmission delay | 12.5ns × 4095(51.18μs) | ||
| Pulse voltage | 20V～180V | ||
| Tranmission pulse width | variable(12.5ns～1000ns) 12.5ns/step |
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| Receiver | Number of receive channels | 64ch | |
| Amplifier frequency range | 0.5～25MHz | ||
| Gain | 0～50dB | ||
| Imaging | Image synthetic process | SAFT | |
| Power supply | Battery | Li-ion battery(95Wh) | |
| Number of batteries | 1 or 2 | ||
| Battery operation time | 2h,4h(use of two batteries) | ||
| AC | 100V～240V 50/60Hz | ||
| Ambient condition |
Ambient temparature | 5～35℃ | |
| Ambient humidity | Relative humidity:20-80%, Non condensing |
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| General spec | Dimension | 3W:305×D:130×H:210mm | |
| Weight | Approx 5kg | ||
| CPU | Atom D510 1.66GHz | ||
| Memory | 2GB | ||
| Hard disk | 500GB | ||
| OS | Windows7 Pro for EMB | ||
| Display | 10.4-inch touch panel display | ||
| USB | 2.0×4 | ||
| Accessories | Keyboard/Mouse | ||
| Remote controller | |||
| Battery × 2 | |||
| Battery charger | |||
| AC adaptor | |||
| Power supply cord | |||
※The specifications above are subject to change without notice.
Specifications of spot welding inspection software
| Items | Specifications | Note |
|---|---|---|
| Number of welded plates to be inspected |
Two or three plates | |
| Collective setting of plate thickness |
The combination of plate thicknesses of multiple welding points is set in a collective way. A list created by Microsoft Excel is exported to a Welding Points Information File. | |
| Setting of imaging conditions | Iron, aluminum | |
| Surface adjustment function | Adjusts the position of the surface of inspection object to be visualized | |
| Parallelism check function | Checks the parallelism between a probe shoe surface and a sheet during measurement (imaging) | |
| Display of results | Pass/fail determination (Good, Small or Open) | Good and Small are determined based on preset threshold values. |
| Major and minor axes of welded part | ||
| Average diameter of welded part (= (major axis + minor axis)/2) | ||
| Depth of impression | ||
| Thickness of welded part | ||
| List of saved data | A list of saved data is created in CSV format. |
※The specifications above are subject to change without notice.
- Matrixeye, Finethrough are registered trademarks of Toshiba Energy Systems & Solutions Corporation.
- Microsoft, Windows and Excel are registered trademarks of Microsoft Corporation in the USA and other countries.